PowerBend Industrial UD

Überblick

The motorized folding machine PowerBend Industrial UD is the professional solution for an efficient and reliable continous use in the industrial production. Thanks to its extremely rigid construction, this machine is characterized by highest precision and performance power.

Details

  • Software control and options
    • Graphic control POS 2000 Professional
    • Monitor in front of the machine integrated into the casing – movable
    • 2nd monitor on the rear movable via guide rail
    • PC Version (external programming)
    • Remote maintenance (connection via RJ45 network cable to be provided by customer)
    • Radius function
  • Gauge
    • Positioning gauge as U-shape: 20 – 1600 mm
      2 sectors, pneumatically lowerable, sheet support table with balls, recirculated ball screws (+/- 0,1 mm)
  • Clamping beam
    • Clamping beam stroke: 650 mm
    • Clamping beam geometry: 180°
    • Clamping beam drive: 2x 3,0 kW (converter-controlled, trapeziodal spindle)
    • Hydraulic tool clamping
    • Axis inclination of clamping beam
    • Tool positioning display alongside the clamping beam
  • Folding beam
    • Up’n Down folding beam, program-controlled
    • Drive 2x 5,5 kW (Umrichtergesteuert, Trapezspindel)
    • Hydraulic tool clamping
    • Motorized folding beam adjustment 160 mm
    • Motorized folding center adjustment +80/-15 mm
    • Central crowning device motorized
  • Bottom beam
    • Bottom beam blade ca. 1100 N/mm², one-piece, with finger grooves (Minimal gauge 20 mm)
  • Safety and others
    • Access security in front via light barriers
    • 2nd foot switch on rail for lateral movement
    • Protection from the clamping beam/portal via light barrier
    • Tools: Standard machine without clamping beam- and folding beam tools
    • Air conditioner
    • Foot switch
    • Anchor plates incl. dowels

Technical data

Model Working length Sheet thickness 400 N/mm2 Machine length Machine width with gauge 1600 mm closed Machine height
[mm] [mm] [mm] [mm] [mm]
3,200×6.0 3,240 6.00 5,078 2,953 2,608
4,000×5.0 4,040 5.00 5,878 2,953 2,608
Clamping beam
Model Geometry Stroke Drive power Speed
[°] [mm] [kW] [mm/s]
3,200×6.0 180 650 2 x 3.0 65
4,000×5.0 180 650 2 x 3.0 65
Folding beam
Type Drive power Speed Folding beam adjustment Folding center adjustment
[kW] [°/s] [mm] [mm]
3,200×6.0 2 x 5.5 90 160 +80/-15
4,000×5.0 2 x 5.5 90 160 +80/-15

Software

POS 2000 Professional

Th standard for industrial folding machines

The proven POS 2000 Professional makes programming a folding machine fast and comfortable.

The desired program components can be selected from a comprehensive and expandable catalog, the angle and side dimensions are easily changed by pressing the monitor.

The control software displays exactly what the machine is doing: The folding machine, work piece, and tool are displayed schematically and updated for every bending step. Anyone who programs preparation of the work away from the machine can test the quality of their program using the bending simulation, which effectively avoids waste and delays during production.

The software not only controls the machine, but also offers assistance to the user: all of the necessary operator activities like turning, rotating, etc. are displayed for each bending step.

POS 3000 3D graphic control

Interactive sheet design

POS 3000 3D graphical control is one of the most powerful controls on the market, and because both the hard- and software come from a single provider, the PowerBend Professional and POS 3000 3D graphical control are a perfect match.

Working with POS 3000 is extremely comfortable:

Clearly laid-out product selection including a search function and navigation in submenus enables the operator to select work steps and connect them in the production plan menu to create sequences.

Individual product profiles can be designed very quickly via the intuitive finger-activated drawing feature. The exact dimensions may be entered and changed in the dimensioning menu. In order to check and coordinate together with the customer, the drawing may be output on paper using a printer.

Using the program that is created, the software generates the optimal sequence of bends, including automatic collision and threshold value monitoring. The folding angle and cut are corrected automatically using interpolation from the database.

Unfold software – Schröder Unfold

Uncomplicated and simple

In order to coordinate hardware and software perfectly, Hans Schröder Maschinenbau developed an unfold software to calculate the blank size of the sheet and the program with effortless precision.

Tools/Options

Options

  • Technology package 3D
    • POS 3000 3D-Graphic control, DXF-Import and more processor capacity
    • Suction plates in gauge table with 4 suction units, program-controlled incl. positioning against the folding beam
    • 2 fixed square arms (left and right side)
    • 2 pneumatic pop-up square arms assembled aisle side
  • Back gauge
    • Back gauge extension to J- or U-shape possible: Basis U-gauge 20 – 1600 mm
    • 2  fixed square arms (left and right)
    • 2 pneumatic pop-up square arms assembled aisle side
  • Software control
    • POS 3000 3D Graphic control, DXF-Import and more processor capacity
    • POS 3000 or POS 2000 Professional PC-Version
    • SCHRÖDER Unfold Software (POS 3000 PC version necessary)
    • Production status indicator lights
  • Safety and others
    • Additional equipment for 2-man operation control in accordance with accident prevention rules required
    • Voltage transformer 30 kVA
    • Overseas packaging
    • Various bottom beam-, folding beam-, and clamping beam tools