PowerBend Professional

Overview

The PowerBend Professional swivel folding machine is the professional solution to your thin metal applications. This robust yet precise folder is ideal for continuous operation in shops throughout the metal forming industry.

Details

  • Software control
    • POS 2000 Professional control on swivelling arm
    • Radius function
  • ƒƒƒƒƒƒƒƒClamping beam
    • Clamping beam stroke 350 mm
    • Clamping beam orientation 48°
    • Middle motor clamping beam drive: 3.0 kW (converter-controlled, 20 mm/sec, trapezoidal spindle)
    • Hydraulic tool clamping device for clamping beam
  • Folding beam
    • Dual folding beam drive: 2 × 2.2 kW (converter-controlled, 85°/sec)
    • Pneumatic tool clamping device for folding beam
    • Motorized folding beam adjustment 80 mm
    • Motorized folding center adjustment +/- 20 mm
    • Central crowning device, manual
  • ƒƒOthers
    • Foot switch
    • Anchor plates incl. dowels
    • Standard machine without folding- and clamping beam tools
    • Bottom beam blade, ca. 1100 N/mm², one piece, minimum gauge 10 mm

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Technical Data

Model Working length Sheet thickness 400 N/mm2 Machine length Machine width Machine height
[mm] [mm] [mm] [mm] [mm]
2,500×4.0 2,540 4.00 4,314 2,563 1,610
3,200×3.0 3,240 3.00 5,014 2,563 1,610
4,000×2.5 4,040 2.5 5,814 2,563 1,610
Clamping beam
Model Geometry Stroke Drive power Speed
[°] [mm] [kW] [mm/s]
2,500×4.0 48 (180) 350 3,0/2 x 2.2 20 (65)
3,200×3.0 48 (180) 350 3,0/2 x 2.2 20 (65)
4,000×2.5 48 (180) 350 3,0/2 x 2.2 20 (65)
Folding beam
Model Drive power Speed Folding beam adjustment Folding center adjustment
[kW] [°/s] [mm] [mm]
2,500×4.0 2 x 2.2 85 80 (160) ± 20
3,200×3.0 2 x 2.2 85 80 (160) ± 20
4,000×2.5 2 x 2.2 85 80 (160) ± 20

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Software

POS 2000 Professional

the standard for industrial folding machines

The proven POS 2000 Professional makes programming a folding machine fast and comfortable. The desired program components can be selected from a comprehensive and expandable catalog, the angle and side dimensions are easily changed by pressing the monitor.

The control software displays exactly what the machine is doing: The folding machine, work piece, and tool are displayed schematically and updated for every bending step. Anyone who programs preparation of the work away from the machine can test the quality of their program using the bending simulation, which effectively avoids waste and delays during production.

The software not only controls the machine, but also offers assistance to the user: all of the necessary operator activities like turning, rotating, etc. are displayed for each bending step.

POS 3000 3D graphic control

Interactive sheet design

POS 3000 3D graphical control is one of the most powerful controls on the market, and because both the hard- and software come from a single provider, the PowerBend Professional and POS 3000 3D graphical control are a perfect match.

Working with POS 3000 is extremely comfortable:

Clearly laid-out product selection including a search function and navigation in submenus enables the operator to select work steps and connect them in the production plan menu to create sequences.

Individual product profiles can be designed very quickly via the intuitive finger-activated drawing feature. The exact dimensions may be entered and changed in the dimensioning menu. In order to check and coordinate together with the customer, the drawing may be output on paper using a printer.

Using the program that is created, the software generates the optimal sequence of bends, including automatic collision and threshold value monitoring. The folding angle and cut are corrected automatically using interpolation from the database.

Unfold software – Schröder Unfold

Uncomplicated and simple

In order to coordinate hardware and software perfectly, Hans Schröder Maschinenbau developed an unfold software to calculate the blank size and program with effortless preciscion.

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Tools/Options

Options

  • Clamping beam
    • 2 x 2,2 kW drive; 65 mm/sec, axis with recirculated ball screws
    • Clamping beam geometry 180°
    • Rotating clamping beam for 2 tool stations incl. hydraulic tool clamping device on both sides requires Z-drive 2 x 2,2 kW
  •  Folding beam
    • Speed-package Y-axis drive with recirculated ball screws
    • Central crowning device, motorized
    • Technology package
    • Technology package Up and Down
    • Technology package 3D (only with Up and Down)
  • Table and back gauge
    • Back gauge extension to J- or U-gauge possible: Basis: motorized gauge up to 1600 mm, closed
    • 2 fixed square arms (left and right)
    • 2 pneumatic pop up square arms assembled aisle side, program-controlled
    • Suction plates in gauge table with 4 suction units, controlled via POS 2000 Professional incl. positioning against the folding beam (only with Up and Down)
  • Software control
    • PC Version
    • POS 3000 3D Graphic control
      DXF-Import and more processor capacity
    • Remote maintenance (connection via RJ45 network cable to be provided by customer)
    • SCHRÖDER Unfold software (POS 3000 PC version necessary)
  • Safety and others
    • Additional equipment for 2-man operation control in accordance with accident prevention rules required
    • Operation from the rear in addition, 2nd footswitch and protection via light barrier
    • Foot switch on rail for lateral movement
    • Voltage tranformer 12 kVA
    • Air conditioner
    • Various bottom beam-, folding beam-, and clamping beam tools

Brochures:
deutsch
english