PowerBend Xpert
Overview
With the new, conventional upfolding machine PowerBend Xpert, we present a powerful solution for demanding folding processes. On a working length of 2 m, it folds material thicknesses up to 8 mm precisely and reliably. With POS 2000 Professional control, motorized back gauge up to 1600 mm and radius step bending function, the machine offers high ease of operation, repeatability and flexibility for industrial production.
Brochures:
Coming soon!
Details
- Software and options
- Graphic control POS 2000 Professional on swivelling arm
- Radius-Step-Bending Function
- Back gauge
- Back gauge motorized up to 1600 mm
(closed; 2 sectors, pneumatically lowerable,
sheet support table with balls, recirculated ball screws (+/- 0,1 mm)
- Back gauge motorized up to 1600 mm
- Clamping beam
- Clamping beam stroke 650 mm
- Clamping beam geometry 45°
- Clamping beam drive: 2x 3,0 kW (converter controlled, recirculated ball screws)
- Hydraulic tool clamping
- Axis inclination of clamping beam
- Folding beam
- Drive 2x 5,5 kW (converter controlled)
- Folding blade (directly screwed)
- Motorized folding beam adjustment 60 mm
- Motorized folding center adjustment +80/-15 mm
- Motorized central crowning
- Bottom beam
- Bottom beam blade, one-piece 45°, with finger grooves (Minimal gauge 20 mm)
- Safety and others
- Light barrier package for operation from the front
- RFID switch for securing cabinet doors
- Tools: Standard machine without folding beam- and clamping beam tools
- Air conditioner
- Foot switch
- Anchor plates incl. dowels
Technical data
| Type | Working length | Sheet thickness 400 N/mm2 | Length | Depth with gauge 1600 mm closed | height |
| [mm] | [mm] | [mm] | [mm] | [mm] | |
| 2,000×8.0 | 2,040 | 8.00 | 5,078 | 2,953 | 2,608 |
| 3,200×6.0 | 3,240 | 6.00 | 5,078 | 2,953 | 2,608 |
| 4,000×5.0 | 4,040 | 5.00 | 5,878 | 2,953 | 2,608 |
| Clamping beam | ||||
| Type | Geometry | Stoke | Drive power | |
| [°] | [mm] | [kW] | ||
| 2,000×8.0 | 45 | 650 | 2 x 3.0 | |
| 3,200×6.0 | 45 | 650 | 2 x 3.0 | |
| 4,000×5.0 | 45 | 650 | 2 x 3.0 | |
| Folding beam | |||||
| Type | Drive power | Folding beam adjustment | Bending center adjustment | ||
| [kW] | [mm] | [mm] | |||
| 2,000×8.0 | 2 x 5.5 | 60 | +80/-15 | ||
| 3,200×6.0 | 2 x 5.5 | 60 | +80/-15 | ||
| 4,000×5.0 | 2 x 5.5 | 60 | +80/-15 | ||
Software
POS 2000 Professional
Th standard for industrial folding machines
The proven POS 2000 Professional makes programming a folding machine fast and comfortable.
The desired program components can be selected from a comprehensive and expandable catalog, the angle and side dimensions are easily changed by pressing the monitor.
The control software displays exactly what the machine is doing: The folding machine, work piece, and tool are displayed schematically and updated for every bending step. Anyone who programs preparation of the work away from the machine can test the quality of their program using the bending simulation, which effectively avoids waste and delays during production.
The software not only controls the machine, but also offers assistance to the user: all of the necessary operator activities like turning, rotating, etc. are displayed for each bending step.
POS 3000 3D graphic control
Interactive sheet design
POS 3000 3D graphical control is one of the most powerful controls on the market, and because both the hard- and software come from a single provider, the PowerBend Professional and POS 3000 3D graphical control are a perfect match.
Working with POS 3000 is extremely comfortable:
Clearly laid-out product selection including a search function and navigation in submenus enables the operator to select work steps and connect them in the production plan menu to create sequences.
Individual product profiles can be designed very quickly via the intuitive finger-activated drawing feature. The exact dimensions may be entered and changed in the dimensioning menu. In order to check and coordinate together with the customer, the drawing may be output on paper using a printer.
Using the program that is created, the software generates the optimal sequence of bends, including automatic collision and threshold value monitoring. The folding angle and cut are corrected automatically using interpolation from the database.
Unfold software – Schröder Unfold
Uncomplicated and simple
In order to coordinate hardware and software perfectly, Hans Schröder Maschinenbau developed an unfold software to calculate the blank size of the sheet and the program with effortless precision.
Tools/Options
Options
- Back gauge
- Extension to J- or U-gauge possible: Basis motorized back gauge, closed up to 1600 mm
Only in combination with operation from the rear - U-gauge 1600 mm: double number of balls, corners of gauge plates welded shut and sanded
- U-gauge: double number of balls, corners of gauge plates welded shut and sanded, wider gauge plates outside with balls
- J-gauge left or right: double number of balls, corners of gauge plates welded shut and sanded, wider gauge plates outside with balls
- 2 fixed square arms (left and right)
- 2 pneumatic pop-up square arms assembled aisle side
- Extension to J- or U-gauge possible: Basis motorized back gauge, closed up to 1600 mm
- Software options
- POS 3000 3D Graphic control, DXF-Import and more processor capacity
- POS 3000 or POS 2000 Professional PC-Version
- SCHRÖDER Unfold Software (POS 3000 PC Version necessary)
- Services
- Online-Support – advanced machine service (incl. remote maintenance – connection to be provided by customer)
- Maintenance contract for preventive maintenance within Germany (other countries upon request)
- Safety and others
- Additional equipment fo 2-man-operation control in accordance with accident prevention rules required
- Additional operation from the rear
– 2nd foot switch
– access security in front via light barriers
– horizontal light curtain aisle side - Safety Package Plus: Light barrier package in front
- Foot switch on rail for lateral movement
- Voltage transformer 30 kVA
- Various bottom beam-, folding beam- and clamping beam tools